Optimizing efficiency and profitability in production processes is provided by process control. N-SENS ONLINE is a system based on near-infrared spectroscopy that enables direct viewing of analysis parameters in process control systems. N-SENS ONLINE enables the continuous analysis of raw materials and finished products entering the production process. The system can be easily integrated into the automation panel of the process lines and prevents production errors.
N-SENS ONLINE NIR analyzer operates in the wavelength range of 950-1650 nm and performs 2000 spectra/sample measurements per sample.
It performs better quality and sensitive analyzes with its high sensitivity and 23 thousand signal/noise ratio sensor.
Thanks to its stainless steel body structure and 3mm sapphire process line interface, it can be easily installed and is resistant to adverse production conditions. conditions.
TECHNICAL SPECIFICATIONS
| AMBIENT CONDITIONS | |
| Function Range | 0 – +35°С (Humidity ≤ 85% at 35°С) |
| Storage and Transport Range | -20 – +40°С (Humidity ≤ 85% at 40°С) |
| Mechanical Environment | Process control equipment |
| DEGREE of PROTECTION | |
| Ingress protection | IP65 |
| INTERFACE CONNECTION | |
| Ethernet | High quality, shielded LAN cable, minimum category 5e RJ 45 (IP 67) LAN connections |
| POWER SUPPLY | |
| Power Supply Specifications | 2.1 Plug-in |
| Power Supply Input Voltage | 176-264 V |
| Power Supply Frequency | 50/60 Hz |
| Power Supply Output Voltage | 24 V DC |
| Power Supply Output Current | 3.6 A |
| DIMENSIONS | |
| Diameter | 96 mm |
| Length | 180mm |
| PROCESS LINE INTERFACE | |
| Sapphire | Diameter 35/25 mm, thickness 3 mm, with food grade O-ring seal |
| MATERIAL | |
| Housing | Stainless Steel 316 |
| ANALYSIS FREQUENCY | |
| Real time | Avg. 2-20 sec/analysis |
| TECHNOLOGY | |
| Method | Near-Infrared (NIR) Spectroscopy |
| SOFTWARE | |
| Software | ProChem for instrument control |
| SPECTRAL FEATURES | |
| Wavelength range | 950 – 1650 nm (10,526 – 6060 cm-1) |
| Spectral bandwidth | <1.25% of center wavelength (1% typical) |
| Detector | InGaAs photodiode array |
| Dynamic range (Max) | 1000:1 |
| Integration time | 10 ms typical, minimum 10 µsec |
| Signal-to-noise ratio (typical) | 23,000 (average of 100 scans) |
| Number of scan | 2000 spectra/sample |
| Bulb life | >10,000 hr |
| Reference | Spectralon (>99% Diffuse Reflectance) |
| Absorbance range | Up to 3 AU |
| ANALYSIS FEATURES | |
| Analysis time | <30 sec* |
| Sample Type |
Direct measurement of solid and liquid samples in ground or unground form (including pellets) |
| Parameters | Fat, protein, moisture, ash, starch and crude fiber.* |
N-SENS ONLINE CALIBRATION LINE
N-SENS ONLINE calibration line is created with the analyzes performed in the fully equipped feed analysis laboratory within Nutrilab, specifically for the process line.
Thanks to the calibration models created specifically for the process line, raw materials or finished products are analyzed quickly and accurately during production, thus optimizing the efficiency of the process line.
CHICKEN FEED
RUMINANT FEED
SUNFLOWER MEAL
WHEAT
SOYBEAN MEAL
CORN